Bocadar
BKD-SP-01 · Automatic Shaft Pressing MachineStation 01 · Shaft, Core & Commutator Pressing
Automatic Shaft Pressing Machine
Cycle time3.0 s
Positioning repeatability±0.02 mm
Armature OD20–60 mm

Station 01 · Shaft, Core & Commutator Pressing

Automatic Shaft Pressing Machine

Model BKD-SP-01

Presses the shaft into the laminated core to a set axial position, with force and position monitored on every part. The first station of the rotor line.

Cycle time
3.0 s
Positioning repeatability
±0.02 mm
Armature OD
20–60 mm

Applicable armatures

Motor types
Brushed DC and universal motor armatures
Armature OD
20–60 mm
Shaft diameter
3–12 mm
Slot count
8–24

Specifications

Performance
ParameterValueUnit
Cycle time3.0s/pc
Output1 100pcs/h
Changeover15min
Press force0.5–30kN
Precision
ParameterValueUnit
Positioning repeatability±0.02mm
Force measurement accuracy±1% F.S.
Electrical & pneumatic
ParameterValueUnit
Power supplyAC 220 V / 1 ph / 50 Hz
Rated power1.5kW
Air pressure0.5–0.7MPa
Dimensions & weight
ParameterValueUnit
Footprint (L×W×H)900×800×1750mm
Weight550kg
Control
ParameterValueUnit
PLCMitsubishi FX5U
HMIWeinview 7"
Servo axes1 (press axis)

How it works

  1. 1Core and shaft are loaded into the locating fixture.
  2. 2The servo press drives the shaft to the programmed axial position.
  3. 3The force–displacement curve is compared against the stored window.
  4. 4Parts inside the window pass to the next station; the rest are diverted.

Standard configuration

  • Servo drive package and safety guarding with interlocked doors
  • PLC with touch-screen HMI, recipe storage per armature model
  • One set of tooling for the armature model agreed at order
  • Operation and maintenance manual, recommended spare parts list

Options

  • Additional tooling sets for further armature models
  • Data logging with CSV export or MES interface
  • Automatic loading and unloading, conveyor for line integration
  • Spare parts package for 12 or 24 months of production

Related projects

Related articles

All machines in this process

Request a quote for Automatic Shaft Pressing Machine

Reply within one working day
Request a quoteWhatsAppCall