Bocadar
BKD-LINE · Armature Automatic Production LineStation 01–09 · Complete Armature Lines
Armature Automatic Production Line
Line takt10–14 s
Operators2
Stations9–12

Station 01–09 · Complete Armature Lines

Armature Automatic Production Line

Model BKD-LINE

A turnkey rotor line linking pressing, insulation, winding, welding, wedging, turning and testing with pallets and conveyors, sized to your takt.

Line takt
10–14 s
Operators
2
Stations
9–12

Applicable armatures

Motor types
Brushed DC and universal motor armatures
Armature OD
20–60 mm
Shaft diameter
3–12 mm
Slot count
8–24

Specifications

Performance
ParameterValueUnit
Cycle time10–14 (line takt)s/pc
Output260–360pcs/h
Changeover60–90min
Stations9–12
Operators2
Line length18–25m
TransferPallet conveyor with stoppers
Precision
ParameterValueUnit
Line first-pass yield≥98.5%
TraceabilityPer pallet, CSV or MES
Electrical & pneumatic
ParameterValueUnit
Power supplyAC 380 V / 3 ph / 50 Hz
Rated power45kW
Air pressure0.5–0.7MPa
Dimensions & weight
ParameterValueUnit
Footprint (L×W×H)18 000–25 000 (line length)mm
Weight9 000–14 000kg
Control
ParameterValueUnit
PLCSiemens S7-1200 line controller
HMICentral 15" HMI + station HMIs
Servo axes20–30 across the line

How it works

  1. 1Cores are loaded onto pallets at the head of the line.
  2. 2Pallets carry the armature through each station in process order.
  3. 3Failures are diverted at the station that detects them.
  4. 4Tested armatures are unloaded at the end of the line.

Standard configuration

  • Station machines per the agreed process list
  • Pallet conveyor, stoppers and transfer units
  • Line PLC with central HMI and station interlocks
  • FAT at Bocadar on your parts, SAT at your plant

Options

  • Additional tooling sets for further armature models
  • Data logging with CSV export or MES interface
  • Automatic loading and unloading, conveyor for line integration
  • Spare parts package for 12 or 24 months of production

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