Station 09Testing & Inspection
In-line Armature Testing Machine
BKD-AT-02
- Cycle time
- 7.0 s
- Resistance accuracy
- ±0.5%
BKD-VI-01 · Automatic Vision Inspection SystemStation 09 · Testing & Inspection
Cycle time3.0 s
Detection repeatability±0.02 mm
Output1 100 pcs/h
Station 09 · Testing & Inspection
Automatic Vision Inspection System
Model BKD-VI-01
Camera inspection of hook position, slot paper presence and winding appearance, supplied as a stand-alone cell or built into any station.
- Cycle time
- 3.0 s
- Detection repeatability
- ±0.02 mm
- Output
- 1 100 pcs/h
Applicable armatures
- Motor types
- Brushed DC and universal motor armatures
- Armature OD
- 20–60 mm
- Shaft diameter
- 3–12 mm
- Slot count
- 8–24
Specifications
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | 3.0 | s/pc |
| Output | 1 100 | pcs/h |
| Changeover | 15 | min |
| Camera | 5 MP industrial, telecentric lens | |
| Checks | Hook position, slot paper presence, winding appearance |
| Parameter | Value | Unit |
|---|---|---|
| Detection repeatability | ±0.02 | mm |
| False reject rate | ≤0.3 | % |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 220 V / 1 ph / 50 Hz | |
| Rated power | 1.2 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | 900×800×1700 | mm |
| Weight | 380 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Industrial PC, 15" display | |
| Servo axes | 1 |
How it works
- 1The armature is presented to the camera under controlled lighting.
- 2Images are captured at indexed positions around the part.
- 3Software compares the features against the golden sample.
- 4The result is sent to the station PLC and logged.
Standard configuration
- Servo drive package and safety guarding with interlocked doors
- PLC with touch-screen HMI, recipe storage per armature model
- One set of tooling for the armature model agreed at order
- Operation and maintenance manual, recommended spare parts list
Options
- Additional tooling sets for further armature models
- Data logging with CSV export or MES interface
- Automatic loading and unloading, conveyor for line integration
- Spare parts package for 12 or 24 months of production
All machines in this process
Station 09