Station 09 · Testing & Inspection
Model BKD-AT-02
Conveyor-fed tester running bar-to-bar resistance, surge and hi-pot on every armature, with automatic pass/fail sorting and result logging.
| Parameter | Value | Unit |
|---|---|---|
| Cycle time | 7.0 | s/pc |
| Output | 480 | pcs/h |
| Changeover | 20 | min |
| Tests performed | Bar-to-bar resistance, surge, hi-pot, insulation resistance | |
| Surge test voltage | 500–3 000 | V |
| Hi-pot test voltage | 500–2 500 | V AC |
| Parameter | Value | Unit |
|---|---|---|
| Resistance accuracy | ±0.5 | % |
| Resistance resolution | 0.1 | mΩ |
| Result logging | Per part, CSV export |
| Parameter | Value | Unit |
|---|---|---|
| Power supply | AC 220 V / 1 ph / 50 Hz | |
| Rated power | 2.5 | kW |
| Air pressure | 0.5–0.7 | MPa |
| Parameter | Value | Unit |
|---|---|---|
| Footprint (L×W×H) | 1 800×900×1800 | mm |
| Weight | 700 | kg |
| Parameter | Value | Unit |
|---|---|---|
| PLC | Mitsubishi FX5U | |
| HMI | Weinview 10" | |
| Servo axes | 1 |
Vietnam · Power tools · Universal motor armature, 900 W
Nine stations replacing a part-manual line, commissioned in eleven weeks. First-pass yield at final test rose from 94.2% to 98.7%.
Published 2026-09-01
From shaft pressing to final test, what each station does, which quality figure it controls, and where scrap usually comes from.
By Chen Guoqiang
Station 09Testing & Inspection
BKD-VI-01
